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HPmag | Magazine | Winter 2003 | Case Study

case study

Schools Become Safe Havens
New construction project updates classrooms and offers storm safety.


WHO'S WHO

Brevard County School District project:

3D/I Construction
450 S. Orange Ave Ste. 400
Orlando, FL 32801
(407) 648-4990
www.3di.com

Florida PolySteel, Inc.
John & Doreen Seats, Owner
2809 Tropic Court
Winter Garden, FL 34787
(407) 656-9494
www.flpolysteel.com

American PolySteel, LLC
Rebecca Langton, Director of
Marketing and Communications
5150-F Edith Blvd NE
Albuquerque, NM 87107
(505) 345-8153
www.polysteel.com
Twenty-two schools in the Brevard County, FL, school district will become superior learning environments and community safe havens thanks to a large-scale classroom replacement project conducted by American PolySteel LLC, Albuquerque, NM, and the design/build firm 3D/I Construction, Orlando, FL.

American PolySteel’s local dealer, Florida PolySteel, Inc., Winter Garden, is supplying PolySteel insulating concrete forms for the project, which will replace portable classrooms in the central Florida district. Construction was to begin December 2002 with a completion date of August 2003.

The school district project will replace portable classroom buildings with permanent building additions at 22 sites at a cost not to exceed $27.8 million. The building enclosure portion of the project includes PolySteel forms, concrete, reinforcing steel, collateral materials and labor.

American PolySteel has been manufacturing insulating concrete forms since 1978. Its network of distributors work with homeowners, builders and architects to create energy efficient homes, commercial and school buildings.

ECONOMICALLY COMPETITIVE

The project came about when 3D/I Construction, with the assistance of Florida PolySteel, responded to a request for proposals from the Brevard County School Board Facilities Division. 3D/I Construction presented to the school board a proposal to have its portables replaced at 22 school sites using PolySteel forms as the structural component.

During the presentation, it was pointed out to the selection committee that using these forms had many benefits including hurricane and severe weather resistant walls, superior sound barriers and a four-hour fire rating. The PolySteel walls have exceeded the 200 mph missile impact test and is eight times stronger than conventional construction.

What’s more, the new structures would offer superior energy efficiency, termite resistance, not support the growth of mold and not permit water intrusion through the wall into the learning space.

Bill Porter-Carlton, 3D/I Construction, stated, “There are several reasons why we feel the use of the PolySteel wall system is very important to school districts. The forms are economically competitive to all existing exterior wall enclosure systems being used, which is one of the main selection criteria used by the selection committee.” He also added, “The forms do not require high-skill labor and heavy equipment will not be used on a congested, occupied school campus.”

MULTI BENEFITS

An important element of this project is quality. The PolySteel wall system combines solid, reinforced concrete with high-density expanded polystyrene and galvanized steel to create structures that are more structurally secure than traditional alternative construction methods. The added bonus of student safety during severe weather, noise reduction and energy efficiency will make the classrooms ideal learning environments. Because PolySteel structures are proven to withstand the forces of hurricanes and tornadoes, these classrooms also can be used as shelters for the community.

The school system’s building project will make for superior classrooms because of noise reduction. Consider all of the background noise that surrounds us each day—street traffic, airplanes flying overhead. These noise levels can have a serious effect in a learning environment.

Recently tests have been conducted and evidence has been found that children in noisier environments perform worse on problem solving tests. The Acoustical Society of America (ASA) determined that for core classrooms, the unoccupied noise level should not exceed 35 decibels, the level of conversation. The ASA feels that excess background noise poses a barrier to learning, especially for students with minor hearing disabilities. Students, according to the ASA, often blame themselves for not understanding their instructors, instead of realizing the space itself is a problem. With a laboratory tested sound Class Rating of 48, PolySteel Forms provide a superior sound barrier. PolySteel walls are making the learning environment more suitable to listening and absorbing information.

When the construction is completed, the school children and teaching professionals in the Brevard County school system will have every opportunity to work and learn in an environment that is much more suited to listening and learning.


 

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